How to plan an accident

Crash Test Dummy Managing Software

Managing dummies is not for dummies

Managing a crash test dummy laboratory is no easy task. The technical term for a dummy is “Anthropometric Test Device (ATD)”, a sophisticated measuring system with complex sensors that must be calibrated regularly to ensure the quality and reliability of all measurement results. The manager of the ATD laboratory has a central responsibility for quality assurance: they must select the most suitable ATDs for upcoming tests and ensure that they are ready for use and functioning properly. Regular certification tests ensure the high quality standards of the laboratory. This is the only way to perform error-free crash tests and avoid costly repetitions.

Client:

Humanetics

Automotive and Mobility

Services:

Prototyping

UX Design

UX Research

Frontend Engineering

The Solution

Based on interviews and user tests, we developed a groundbreaking concept and prototype for Humanetics for the efficient management and quality assurance of crash test ATDs, which ensures that a complete overview of upcoming tests and the condition of the ATDs is available at all times.

Streamlined and powerful

A ATD lab manager has to keep track of a vast amount of information. That's why we focused on presenting the most important data at a glance. Each ATD is represented by an individual card displaying key details. A search bar and calendar function simplify organization. The highlight: interactive 3D models of the ATDs! More on that below.

Streamlined and powerful

Key data at a glance

For better clarity, we have designed a kind of index card system. Each card provides quick access to the three most important values for each ATD:

Remaining usage count
Time since last certification
Time since last sensor calibration

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Rate your ATD

ATDs can be assigned an overall condition rating. This provides insights into quality aspects that are not covered by the three main values, such as the condition of the skin.

Overview in 3D

A 3D model visualizes potential damage on the ATD or deviations in measurement values. Individual components can be assessed based on their condition, with affected areas highlighted in different color gradients. This provides an instant overview of which parts are impacted and the severity of the damage. The model can be freely rotated and zoomed for a detailed inspection.

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Predict material fatigue and reduce costs

A special feature is a timeline that allows for comparing the results of past certification tests over time. These tests are standardized, meaning the results must fall within a specific range. By tracking material fatigue from test to test, it becomes possible to predict when a ATD is likely to fail an upcoming certification without component maintenance. This allows for timely repairs or replacements, ultimately saving time and costs.